Manufacturing

Heavy Rolls workshop

This unit is capable of machining of all rolls and parts up to 35 tons by exploiting of milling machines, Gantry milling machines, Boring machines and various types of lathe machines. Machining of rolls up to 2000 mm in diameter and maximum length of 7000 mm with tolerance of below 0.01 mm is one of the great features of this unit. One more feature of this unit is utilizing of CNC lathe manufactured by HerKules Ltd. Capable of performing various machining sequences from early stages of cutting and roughing to finishing and finally grinding at just one position by exploiting of simultaneously two supports. Rolls are being grinded in this unit to reach dimensional accuracy of below 0.01 mm and roughness of 0.2 mm (Ra). Gantry milling machine in this unit can easily process parts of 6000 mm in length with high acceptable accuracy.

Ultra-Heavy Rolls workshop

This unit is capable of machining of all rolls and parts up to 200 tons, maximum 13500 mm in length, by exploiting of CNC milling machines, CNC Gantry milling machines, CNC Boring machines and various types of lathe machines. Rolls up to 3000 mm in diameter and maximum length of 13500 mm are processed in this unit. One of the best features of this unit is utilizing of CNC lathe manufactured by Waldrich-Siegen Ltd. Capable of performing various machining sequences from early stages of cutting and roughing to finishing and finally grinding at just one position by exploiting of simultaneously two supports. Our Farrel grinding machine in this unit is capacity to grind rolls of 1600 mm in diameter, maximum length of 6000 mm, and max weight if 95 tons.

Small to medium Rolls workshop:

This unit contains three separated machining lines in an area of 3000 square meters. All parts including light rolls, bushes, and rings up to 5 tons are processed in this unit. This unit has been equipped with more than 30 machines and devices including manual and CNC lathe, milling, vertical lathe, boring, radial drilling, and grinding machines. Manufacturing of rings up to 3400 mm in diameter and length of 2000 mm together with accuracy of 0.01 mm is small part of capabilities of it. In this unit, rolls are being processed in various stages including roughing, finishing, grinding, coupling, and drilling.

Iran